Four different features supported by the AugPrint design tool. All the 3D prints featured in the picture consist of small coils. The features are: 1) Augment Objects. Shows a mouse with a toolpath highlighted over a selected part of the object. 2) Create Surface Textures. Shows a toolpath visualization of small half-domes on a planar surface. Alongside it are two different 3D-prints with the dome texture and bands. 3) 3D Print Complex Foam Shapes. Toolpathing for a small boat is shown on the left. The resulting 3D print is on the right. 4) Transform Surface Curvatures. The toolpathing is shown on the left, where a dome is being printed on and layers are being interpolated from that curved surface into a flat surface. On the right is the resulting print from different angles.

AugPrint: 3D Printing Foam Augmentations Directly Onto Objects Using Viscous Thread Printing

AugPrint: 3D Printing Foam Augmentations Directly Onto Objects Using Viscous Thread Printing. Jerry Cao, Yuecheng Peng, Hongrui Wu, Yuxuan Miao, Sanjana Satagopan, Runxin Shi, Brier Hehmeyer, Brett Emery, Jeffrey Lipton, Richard Li, Jennifer Mankoff, and Shwetak Naran Patel. SCF 2026. https://doi.org/10.1145/3828611.3845659

Combining soft-structure fabrication, direct-to-object augmentation, and embedded interactivity remains challenging, typically requiring specialized hardware, precise 3D scanning, or complex post-processing. AugPrint demonstrates how viscous thread printing (VTP) can bridge all three domains using an unmodified consumer-grade 3D printer. VTP leverages liquid rope coiling to deposit material from a high clearance, thereby inherently mitigating print head collisions on curved surfaces. The extruded filament remains viscous enough to passively conform to underlying geometries without requiring precise mesh alignment. We present a design tool that enables users to create gradient-density foam augmentations on curved surfaces with non-planar toolpath generation, stiffness control, and surface texturing. We also establish the viability of embedded pressure sensing using commercially available conductive TPU printed with VTP. We demonstrate these capabilities through end-to-end applications, including a pressure-mapping bike seat and a shock-absorbing microcontroller enclosure.

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